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Why there are different type’s conductor cables, like EPR, XLPE

As far as the cables insulation material is concerned, EPR and XLPE insulated cables to some extent are having similar properties. In this respect, there are different types of Electrical cables such as ETFE ,FP, HOFR , LSF,LSOH, MI, PILC, TRS, VR, CTS, CSP, PTFE, etc.

However, it may be necessary to conduct a rough comparison (insulation) between the PVC and XLPE cables to clear the picture.
1. PVC/SWA/PVC multicore sheathed cables are manufactured in all sizes up to 400 mm² in accordance to BS 6346, the allowable operating temperature up to 70 °C.
2. XLPE Cables are used at max. ambient temp. of 90°C and are made to BS 5467. These cables have better insulation qualities than PVC and available in sizes up to 400 mm² or 1000 mm² Single Core.

Both type of cables are easy to lay and bending and they have less bending radius up 8 times nominal diameter.

These Different types of cables are not only based on the insulation material, are also either classified as cables of Aluminum conductors or Copper Conductors. Regardless, each has it own characteristics which can be appropriate to a range of installation / application since there are many wiring systems that may be adopted. In deciding the type of wiring system for particular, many factors have to be taken into consideration e.g….

a. Whether alteration & extensions are expected or not. Also, whether is going to be executed during the construction, in a completed project or as an extension of existing system.
b. Type of Project / building, function, purposes and ambient and environmental conditions.
c. Expected duration (life time) of the Installation.
d. The required layout, safety & constraints.
e. Feasibility & Cost

Eventually, I confirm that armored PVC & XLPE Insulated cables are now being used widely for feeders, submain cables & Industrial Installations.
Such Cable consists of multi conductors insulated by PVC or XLPE, with PVC sheath and steel wire armor (SWA), and PVC sheath overall.

Transformer harmonics

The harmonics are created by the loads that the transformer supplies power to. If your loads include a high percentage of electronic loads like IT equipment, electronic ballast lighting, electronic motor controls, etc., there can be a very high amount of harmonics that circulate back to the transformer. The harmonics create an increase in the neutral currents. Most standard transformers are not designed to handle the higher harmonics and corresponding high temperature. Type K rated transformers are designed withstand the higher harmonics, without derating the transformer or limiting its maximum load. There are harmonics filters on the market as well as the use of isolation transformers.

B/H curve of the magnetic material forming the transformer core is not linear, so if a sinusoidal voltage is being applied for a sinusoidal current (and hence sinusoidal flux & a sinusoidal secondary voltage), the magnetizing current is not sinusoidal. Thus the magnetizing current of a transformer having an applied sinusoidal voltage will comprise a fundamental component and various harmonics. The magnitude and composition of these harmonics will depend on the magnetizing characteristic of the core material and the value of the peak flux density.

By the way:
– The standard Transformer “Non-saturated” generate Harmonics only in transient case when the power is supplied, and after this too small time it doesn’t generate any kind of Harmonics
– The Transformer generates Harmonics if it’s saturated
– We should take care when selecting the Transformer’s Power if there are a lot of installed Non-linear Loads, so for this case, we can select the power after define the correction factor by using the special curve done by “IEC”, or calculating this factor by using a special Formula done by “UTE – France”.

All AC signals are sinusoidal and periodic. These periodic signals can be resolved into a kind of trigonometric series – fourier series which is a summation of a fundamental and multiples of fundamental frequency.

The moment there is slight distortion from sinusoidal nature , it leads to harmonics in addition to the fundamental signal.. One way is to use DC signals… no harmonics.

As long as the AC signal is perfect sinusoidal , load & source is linear, there will be no harmonics. The way to get rid of harmonics is to have perfect source and perfect loads.

The non linearity introduced due to energy storing magnetic circuits, switching circuits, energy converting & inverting circuits distort the waveform to non sinusoidal. Therefore leads to harmonics. .

The way, there are antibiotic medicines for diseases. One needs to install the filter devices, which produce counter currents to suppress the effects of harmonics. The filters contain capacitors, inductors & power electronic components which are switched in anti-phase to harmonics producing elements. Thereby absorb harmonics.

Is frequency inverter better than soft starter in motor control?

There are hundreds of applications for a frequency inverter. I use them on a pump to test pumps with voltages from 208-600VAC 3PH 50 and 60 HZ. You just have to size the frequency inverter to the largest 208 HP motor, so it can handle the current. Many people are installing them on pumps, fans and air compressors to get the energy savings of lowering the speed on the motor to maintain the pressure, temperature and flow. Frequency inverters also have the ability to ride through power dips, since the DC bus to store in a capacitor bank.

It is correct the frequency inverter will reduce the staring current of and induction Motor, but as all of you know that the motor have to drive a load the starting torque is related to starting current, also the main role of frequency inverter is to control the speed.
The starting current is related to the rotor conductor structure or classes because we can get direct starting currents within 1.5-4 times the full load depend on the squirrel cage design or construction.

The effect is, that at the reduced frequency during start, the full torque can still be developed at nominal current. As soon as the frequency hits the nominal slip frequency, the nominal torque will also be developed, at nominal full-load current. (The slip frequency is the nominal frequency multiplied by the full load slip percentage, i.e. around 2.5Hz for a 50Hz motor with a full load slip of 5%).

It really depends on the application. If you are only interested in starting current, then soft start is what you need.

Frequent tripping in Unit Station Transformer

We are facing problem of frequent tripping in Unit Station Transformer -2 during heavy rain. During checking, not found any abnormalities
1. Fault UST2 OTI Trip Observation- * Direct OTI trip initiated without Alarm
* Oil temperature is normal
* Tripping contacts are not physically operated
* OTI trip contacts are operated frequently as per in Disturbance record Action taken-Spare Core of another cable used for OTI Trip contact

2. UST2 PRD Trip
* PRV contacts are not physically operated
* PRV trip contacts are operated frequently as per in Disturbance record New cable used for all contacts

Make sure for rainy conditions the marshalling box is properly closed and weather protected as moist condition also leads to tracking and may simulate tripping inadvertently. Please also make sure the tripping impulse from OTT/WTT/BT/MOG/PRD etc are driving a mechanical hand reset type VAJH type relay and the output contacts of this relays are used for trip ckt initiation.
If these are substituted by numerical relay binary inputs then also there will be a problem of spurious tripping.

Make sure the grounding of the multicore control cable if sheathed the grounding should be at TRPP panel end only, if armoured cable is used the armour grounding at the panel end only.’

I am assuming that the trip circuit is floating DC (ungrounded). If so, the moisture could be causing a “sneak” circuit, otherwise known as a “hot short” in the tripping circuit, which essentially bypasses the sensing relay contacts and actuates the tripping relay coil. I would check the cabling between the sensing relay contacts and the trip relay coil and the cabling on the hot side of the sensing relay contacts for insulation problems.

How to select the right cable?

Before you select kind of cable for your consumer, you need to calculate expected operating current of cable which depends from rated power of your consumer. After that, before you select kind of cable for your consumer, you need to check size of cable which needs to satisfy next conditions:

1. you need to check cable if it satisfied limits in normal conditions without consequences in aspect of warming (normal work),

2. you need to check cable if he satisfied limits in abnormal conditions without consequences in aspect of warming (short circuit).

1. when you want to check cable if he satisfied limits in normal conditions, you need to choose installation place (trench, concrete channel etc.), you need to know heat resistance of land, you need to know appropriate temperature of land and you need to calculate number of cables in installation place.

Icalculate=number of cables*k1*k2*k3*k4*Irated cable>Irated (consumer)
k1 depends from installation place,
k2 depends from heat resistance of land,
k3 depends from appropriate temperature of land,
k4 depends from number of cables

2. when you want to check cable if he satisfied limits in abnormal conditions, you need to calculate expected current of short circuit and heat impulse in the place of installation.

If your cable satisfied these requirements, then you made the right choice.

What is the best laptop for field work?

Dell D630 – it is the best laptop for field use I have used. And for some applications standard RS232 port is a must. We have Freja 300 test set which totally refuses to communicate with PC via widely available cheap USB-to-serial adapters. The only usable adapter I have found is semi-industrial type, costing about 50 Euro. Not that a price is so much concern, but it is not very convenient to deal with additional boxes, power supply units for them, etc. when commissioning at field.

But I do not expect you will have problems connecting Omicron via converters. We have been used CPC256 via various USB-RS232 converters without serious problems.
For communication with relay protections from Siemens and AREVA never had problems too. Cannot remember how it was with older ABB relays (last case we used them was 4 years ago), but newer ABB series are all with Ethernet communications.

So my advice will be – by special laptop for field work, not mix it with that for everyday office use. Load it with the minimal necessary software – MS Word, Excel, Adobe Reader, Omicron’s Test Universe and software for relays which will test.
For all these needs most older type laptops (4-5 years older) would be sufficient and you can buy for 200-300 Euro solid business class laptop. And also very important: look for non-glossy displays only!

Power Transformer power losses

Power losses of ferromagnetic core depend from voltage and frequency. In case where is no-load secondary winding, power transformer has a power losses in primary winding (active and reactive power losses) which are very small, due to low current of primary winding (less than 1% of rated current) and power losses of ferromagnetic core (active and reactive power losses) which are the highest in case of rated voltage between ends of primary winding…

Of course, we can give voltage between the ends of primary winding of power transformer (voltage who is higher from rated voltage), but we need include some limits before that:

1. if we increase voltage in the primary winding of power transformer (voltage who is higher from rated voltage), we need to set down frequency, otherwise ferromagnetic core of power transformer will come in area of saturation, where are losses to high, which has a consequence warming of ferromagnetic core of power transformer and finally, has a consequence own damage,

2. if we increase voltage in the primary winding of power transformer (voltage who is higher from rated voltage), also intensity of magnetic field and magnetic induction will rise until “knee point voltage”: after that point, we can’t anymore increase magnetic induction, because ferromagnetic core is in area of saturation…

In that case, current of primary winding of power transformer is just limited by impedance of primary winding… By other side, in aspect of magnetising current, active component of this current is limited by resistance of ferromagnetic core, while is reactive component of this current limited by reactance of ferromagnetic core.

There is a finite amount of energy or power that can be handled by various ferromagnetic materials used for core material. Current increases greatly with relatively small voltage increases when you are over the knee of the magnetization curve characterized by the hysteresis loop. Nickel/steel mix materials saturate at lower flux densities than silicon steel materials. 50ni/50fe materials saturate at about 12kG; 80Ni/20Fe as low as 6kG. Vanadium Permendur material saturates at levels as high as 22kGauss- Nano-crystallines- 12.5kG (type), Ferrites -typically over 4kG at room, decreasing as temperature rises. What causes saturation?: Exceeding material limits.

Overcurrent protection of generators

Overcurrent protection uses as back-up protection for protection generators from faults between two windings of stator (two phases of stator). Setting of overcurrent protection depends from two settings: current setting of relay protection and time setting of relay protection.

Current setting of relay protection represents minimal value of current under which relay protection will send signal to breaker to act and this value is higher from value of rated current in generator (higher from maximum allowed value of current in generator).

Time setting of relay protection represents time after that relay need to send signal to breaker to break fault. Of course, when we talk about time setting of relay protection, we need to have on mind time delay. Time delay represents time during other protections need to act before overcurrent protection acts in case where is overcurrent back-up protection for protection of generator.

Then there is voltage restrained time overcurrent protection (ANSI 51V) which is commonly applied on generators. The pickup setting of these relays reduces (becomes more sensitive) when the applied voltage reduces. It is supposed to aid in sensing faults that are electrically close to the generator terminals as there is insufficient fault impedance to maintain the voltage at the generator. It is especially useful in tripping out faults that have persisted long enough for the generator fault decrement curve to get to the portion where the synchronous reactance is the characteristic impedance. When this happens the fault current will be at the same levels as normal load currents and increased sensitivity is needed.

Transformer Saturation

Bushing insulation testing

In bushing insulation test there are three major current elements which any of those could affect the test result. These current elements are Capacitive current